← Work  /  02

DJ Table

ClientMimm × Karton, Nottingham, 2018
DisciplineProduct / Furniture Design
MaterialsMild steel, MDF, plywood
ProcessResearch → 1:1 models → CAD → live test

A custom DJ table for Mimm, a creative collective and retail space in Nottingham. Researched, modelled at 1:1, built, then tested in front of an actual club crowd, which is a nerve-wracking way to find out whether you got it right. I DJ, so I was designing for myself as much as for them.

Research. Mimm's look pulls from urban, underground, graphical and tribal references, but keeps everything clean and minimal. That shaped the brief early on. The table needed real graphic presence, while also being light enough for one person to shift and tidy enough to hide a nest of cables.

Those two things fight each other, and the practical one has to win. A table that looks incredible but takes three people to move at 2am is a table nobody uses twice.

Research and mood board for the Mimm DJ table
Research into Mimm's visual language

Design & construction. To match Mimm's industrial edge I went boxy, in bare unfinished metal with the fixtures left on show, which suits a dark room. I looked at a lightbox early on as a way of carrying their branding. Sketches and 1:1 models sorted out size and feel before anything went near SolidWorks, including a removable top-plate so you can get at the kit and the cabling without taking the whole thing apart.

Sketching. Iterations on paper before anything got modelled. Proportions, how the legs met the body, a detachable laptop clip, contrasting trim on the outer edges, coloured inserts in the leg frames, and a parametric panel to carry Mimm's mark.

Pen sketch of the DJ table with a separate study of the leg frame profile
Pen sketch annotated with a note that the frame will be made in three parts
Clean pen perspective of the table showing the recessed top tray
Pen sketch annotated with a detachable laptop clip fixed to the side of the body
Pen sketch showing the fixing positions where the legs meet the body
Pen sketch annotated trapezoid shaped legs
Marker sketch with contrasting red trim around the leg frames and top edge
Marker sketch testing green coloured inserts inside the leg frames
Marker sketch of a parametric panel carrying the Mimm mark on the side of the body

Maquettes. Then scale models, starting in corrugated card and moving to foam and greyboard once the proportions were close. The ladder-frame leg propped against them was an option I kept coming back to and eventually dropped. My own note on the drawings underneath reads "like this bold, angular leg, gives off a solid aesthetic", which is as good a reason as any.

Early corrugated card maquette of the DJ table seen from above, showing the three-bay top and a ladder frame leg
First pass in corrugated card
Foam and greyboard maquette of the DJ table with solid angled legs and a recessed top
Foam and greyboard, angular legs
The same foam maquette with a greyboard ladder frame leg stood beside it for comparison
The ladder frame, tested and dropped

Full size. Then the whole body in cardboard at full scale, which is the only way to find out whether the height works against real equipment and whether one person can actually shift it. Both were in the brief and neither is answerable from a scale model.

Full-size cardboard prototype of the table body sitting on a workshop bench, with the three equipment bays cut out
Full-size body on the bench
Closer view of the cardboard prototype showing the recessed top and the three bays for the DJ equipment
Three bays for the kit
The cardboard body on the bench with a full-height cardboard leg frame stood against it to check proportions
Leg profile cut at full height

The selected design. Six views of the direction we went with, modelled up for Mimm to sign off before anything got cut.

Six rendered views of the chosen DJ table design, showing the angled solid legs and the recessed three-bay top, with the Mimm mark beneath
Selected design, six views
Sketch development and SolidWorks models for the DJ table
Sketch development, portfolio sheet

Drawing for manufacture. Every part redrawn flat and exported as a DXF the machines could read. The body elevation, the leg profile, and the Mimm panel, each one a cutting file rather than a picture of a table.

CAD drawing of the table body elevation with the three equipment bays set out
Body elevation
CAD drawing of the tapered leg profile as a flat cutting file
Leg profile, flat
CAD drawing of the Mimm logo panel ready for cutting
The Mimm panel

Steel legs. Waterjet cut from 1.2mm mild sheet, then folded into closed frames so each leg is one continuous piece rather than a welded box. The Mimm mark came off the same sheet.

The Mimm logo cut out of mild steel sheet, lying on the cutting bed
The mark, cut from sheet
A leg folded from cut steel sheet into a closed frame
Folded into a frame
Both steel legs standing on the workshop floor
Both legs, before coating

The body. 18mm MDF on the CNC, pockets routed out for the three equipment bays and the cable run, then biscuit-jointed and clamped up while the glue went off.

Sheet of MDF loaded on the bed of an SCM CNC router
MDF on the CNC bed
Routed MDF body showing the three recessed equipment bays
Bays routed out
The MDF body clamped up on a workbench while the glue sets
Biscuit-jointed and clamped
Waterjet cutting and steel leg fabrication for the DJ table
Waterjet-cut steel legs, DXF to fabrication

The finish. The splatter came from looking at where that pattern already lives. Speckled snowboard outerwear, the soles of a pair of Air Max, black terrazzo. All of it reads urban and slightly scruffy, which is what Mimm's space felt like.

Black snowboard jacket printed with a white paint splatter pattern
Splatter on snowboard outerwear
Close-up of a black Nike Air Max sole flecked with white speckles
Speckled Air Max sole
Black shelving unit with terrazzo shelves flecked with white
Black terrazzo shelving

Getting it onto the table was a matter of testing brushes. A stiff wooden scrubbing brush threw heavy blobs, a fine wire brush threw a much finer spray. Loading the bristles from a tray and flicking them with a thumb gave the most control over where it landed.

I ran samples on painted board until the density looked right, then did the table itself. Too sparse and it reads as a mistake. Too heavy and it stops being a splatter and starts being a pattern.

A stiff wooden scrubbing brush with natural bristles
Wooden brush, heavy blobs
A red-handled wire brush with fine black bristles
Wire brush, finer spray
A hand loading white paint onto the wire brush from a paint tray
Loading the bristles
A black painted test sheet on newspaper, flecked with white paint
Test sheet on newspaper
Five black test sheets fanned out, each with a different density of white speckle
Density tests, sparse to heavy
Close-up of the finished splatter finish on black painted board
The finish, close up

Paint. Base coat sprayed in the booth, left to go off, then the splatter thrown over the top by hand. The legs were powder-coated separately, on the assumption they would get kicked.

The bare MDF body being sprayed in a workshop spray booth
Base coat in the booth
Spraying the top plate white before the splatter goes on
Top plate, before splatter
The body sprayed dark grey, sitting on a trolley
Body sprayed and cured
Throwing the splatter onto the finished body (18s)

Assembly. Legs bolted on, top plate dropped into place, and the whole thing wheeled out to be photographed before it went anywhere near a club.

The speckled top plate alongside the body, showing the finish applied to the real piece
The finish on the real thing
The assembled DJ table being photographed against a white backdrop
Assembled, in the studio
The finished DJ table in the workshop with the Mimm panel fitted
Finished, Mimm panel fitted
Finished DJ table live-tested at a Nightmares on Wax club night in Nottingham
Live test at the Nightmares on Wax event, Nottingham

Testing. The 1:1 models existed to check height and reach against real equipment before anything was cut. The club night was the test that counted. Kit on top, crowd in front, no chance to quietly fix anything. Being a DJ meant I knew what to watch for: whether the height still works when you've been stood at it for two hours, and whether the cabling stays put once people start moving around.

View across the decks on the DJ table towards a crowd with hands and phones in the air
The view from behind the decks
DJ playing on the table in front of a packed dance floor at the Nightmares on Wax event
Full floor, table holding up
DJ behind the finished table with the speckled finish and white Mimm logo panel lit up
Speckled finish and Mimm panel under the lights

Plywood adaptation. I wanted the design to reach further than one club, so I worked up a plywood version. Same equipment housing, same removable top-plate and logo block, but the legs redrawn for plywood. I nested the leg profile so twelve cut-outs tessellate into a single 1220×2440mm sheet, which gets you six full sets of legs per board. Getting that up from four felt like a bigger victory than it probably was.

Plywood DJ table variant with leg construction diagrams
Plywood version with adapted leg construction
CNC nesting diagram and finished plywood DJ table
CNC nesting: 12 cut-outs per leg, 6 leg-sets per sheet

The finished piece. Shot in the studio once everything was assembled and the paint had properly cured. The speckle reads as one surface from across a room and breaks into individual flecks up close, which is exactly the trick I was after. The record rack bolts on at one end, the logo block sits proud of the front, and the equipment wells drop the decks flush into the top.

Side view of the finished DJ table in the studio, speckled body with smooth grey legs and a record rack at one end
Finished table, record rack fitted
Close-up of the speckled finish meeting the plain grey texture along an edge of the table
Speckle against plain grey, the two finishes side by side
Close-up of the recessed equipment well corner on the table top
The equipment well, decks sit flush in here
Close-up of the routed Mimm logo block standing proud of the speckled front panel
Routed logo block, proud of the front face
Close-up of the cable slot cut through the end of the table body
Cable slot through the body, keeps leads off the floor
End-on view of the finished DJ table showing the three equipment wells and tapered legs
End on, three wells and the tapered legs
Julian Faust standing behind the finished DJ table, showing its height against a person
Height checked against an actual person
Next project

FootGolf Challenge for Nexen and Man City

View project →